October 23rd
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October 23rd 2003

Today was a good day for working on the bus.  It was pretty cold outside, so it was nice to be able to work hard on the bus and not get too sweaty.


We found a local supplier for some inexpensive 1/2 inch thick MDF sheeting the other day, so we decided to swing by there in the morning to pick up a few sheets.

While we were there, I came across a nice size bundle of 1"x2" pine remnants.  I guess they were all the broken pieces that were left over, so the store had bundled them together and was asking $5.00 for the whole bunch.  I figure that there is at least 300 board feet worth of lumber in the bundle, so I had to buy it for all of the cabinets and things that I need to build in the very near future.


We immediately started making use of the 1"x2" pine by screwing pieces to the floor in the bedroom so that I could finish the girls beds.

I have been promising them that I would get their beds put together before I did any cabinets or anything like that in the rest of the bus.

It took me about a half hour to decide how I was going to deal with the access cover and make everything look nice.  I came up with an idea and started constructing.


The framing was finished up pretty quick, but before I could do any sheeting I had to put some insulation in.

The temperature was cool enough today that I could wear my long sleeve shirt and managed to keep from getting too itchy this time.

We used the 1/2 thickness of insulation that we had pulled a few days ago.  It was easy to cut and stuff in all the various gaps along the engine compartment wall.


Becky and I worked together to get some plywood pieces put up to cover over the insulation.

There were a couple of pipes and some wiring that we had to work around, but other than that, the pieces were easy to cut and install.


Emily helped me fit the last "puzzle pieces" of the floor where I had removed the rotted out section earlier.

We had to chisel out a 1 inch grove where the fiberglass lip of the wheel well went.  I wish I had had a router to do it, but it was kind of relaxing and both Becky and Emily helped hold the wood steady while I cut, hammered and chiseled.

The final fit was really nice.  We put a piece of blue foam rubber insulation under the piece to protect the wood from any  further water thrown up through the cracks by the tires.


The sides and top of the beds went up really easily.  The frame we made for them was nice and straight, so both sides were cut identically.

I still had to deal with the access hatch area (behind Emily in the picture).  I had a plan, but didn't know if it would look nice or not...


Becky and I built a box and table top to set over the access cover area.  It will eventually be hinged where it meets the back wall so that you will be able to lift it up and out of the way to access the engine hatch.

For now we tacked it in place on the hinge side with a few long wood screws.

I think it turned out to be a good solution to the problem.  It does a nice job of finishing off the area and gives the girls (and their friends) a place to draw and play games.

I will be able to lift the whole assembly out of the way if I need to get at the access hatch and it makes a useful desk for the girls to draw on.

I just had to take a picture of Becky's addiction <grin>

She has managed to peel almost all of the vinyl stripes off the right side of the bus.  It's strange to see how different it makes the bus look.  

I have plenty of 1"x2" pine, so I plan to start working on the cabinets in the kitchen and bathroom.  I think Becky and I have decided to leave the back window in place, but treat it in the same way that we did some of the side windows.  We'll paint it black (Ha! Ha! I will not have to tint that curved monster now), insulate, patch the rusted area and fix any leaks that we can find, but leave the outside basically looking the same.  That will allow us to put additional cabinets in the bedroom and give us more storage for the kids things as well as a permanent and more secure home for their TV and movie collection. 


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